PROCESS

HSE

STATIC

• Static equipment like Pressure vessels, heat exchangers, storage tanks etc. need to comply with various industry standards & codes adopting stringent design condition and testing procedures.
• Mechanical Datasheet preparation for Pressure Vessels and S&T Heat Exchangers.
• Mechanical Design for Pressure Vessels, Heat exchangers, Tanks, etc as per ASME and preparing Fabrication drgs.
• Preparation of specifications for Pressure Vessels and S&T heat Exchangers, Plate Heat Exchangers.
• Material Requisition, Offer Review and Technical Bid Evaluation for Pressure Vessels, S&T Exchangers, Plate Heat Exchangers, Tower Internals, Filters, Air coolers etc.
• Vendor Drawing Review for static equipment as listed i.e. Pressure Vessels, S&T Exchangers, Plate etc.
• Adequacy Design check of existing static equipment
• Design validation of static equipment for brown field revamping jobs

ROTATING

• Technical specifications for new and in-service equipment
• Selection & Engineering for procurement of process machinery (pumps, compressors, turbines etc.) and materials handling equipment. Package equipment systems such as chemical injection package, Air compressor package, Nitrogen generation package, Water treatment package, cooling tower, etc.
• Pre and Post Order Engineering support such as Material requisition, Mechanical datasheet preparation, vendor offer evaluation, Technical bid analysis, Vendor documents review, Expediting and project services.
• Specialized Technical support to client and/or conduct discussions for and on client behalf, in vendor meetings
• Review of technical specification and recommended Spare Parts
• Review of Maintenance and Operating Manuals
• Witness Factory Acceptance Tests (FAT)
• Adequacy study on design of rotating equipment for de-bottle necking of process.

PIPING

• MSD Review, Pipe wall thickness calculation, Piping Material Specification
• Specifications of Pipes and fittings, Valves and Piping special items
• MTO, BOQ, RFQ / MR, Vendor Offer Review and Vendor drawing Reviews
• Piping Key Plan, Overall plot plan, Unit plot plan, Equipment Layouts, Composite layout
• Stress Analysis and Reports
• Civil input for Pipe rack, Pipe support, Sleeper, U/G Piping, etc
• 3D Modeling in E3D & S3D, Model review at 30%, 60% and 90% stages
• Piping Isometrics & General Arrangement drawings
• Piping tie-in drawings and schedule
• Pipe support schedule and drawing, Hydro test Schematics (test packs)
• As-built updation in 2D & 3D as per the RLM
• Site Supporting / Site Engineering

PIPELINE

• Develop Pipeline design calculations, route survey and crossings
• Developing Pipeline Route layout drawings / Key plans / Alignment sheet
• Develop detail layout drawings and Extract isometric drawings for Launcher/ Receiver areas, Approach areas, Pumping stations, Compressor stations, Sectionalizing Valve stations, Valve bit, etc.,
• Stress analysis for the pipeline systems
• Design/select the appropriate pipe supports for above ground pipelines.
• Calculate the loads on above ground pipeline supports as input for structural/civil design.
• Calculate the loads on underground pipeline systems to design the anchor blocks as input for civil design.
• Work out loads on equipment nozzles and ensure they are not overloaded.
• Generate Datasheets, MTO, BOQ, RFQs, BID evaluations, TBEs and Vendor document reviews.

CIVIL & STRUCTURAL

• Design Philosophy and calculation for Foundation and Structures.
• Design and detailing of Pipe rack structures, Pipe bridge, Equipment Structures, Pipe support, Shelters, etc
• Design and detailing of Foundation for Pipe rack, Pipe bridge, Equipment, Pipe support, Shelter, etc.
• Fabrication drawings and bill of materials
• Bar bending schedule
• Pile foundations
• Retaining walls, Dyke walls and Boundary walls
• EIT Cable tray & trenches
• Roads, Paving, Grading plan, Drainage systems, Fence & Gates
• Drafting , Design and Validation will be done in STAAD Pro, MAT 3D, Foundation 3D, AutoCAD, MicroStation , Tekla Structures (X steel), E3D, S3D and In-house Excel Spread Sheets
• MEP (BIM)

ELECTRICAL

• Design Basis
• Spec Prep for HV/LV Switch Gear, Transformers, UPS and Cables
• Electrical Load Schedule, Power Distribution and Key SLD
• Equipment & Cable Sizing and Cable Schedule.
• Power System Studies.
• Equipment, Lighting, Earthing, Lightning calculations, Data Sheets and MR for Electrical Equipment Modelling
• Layouts & MTOs
• Interconnection Schedule
• Offers Evaluation, TBEs, POs, Vendor Drawing Review, Inspections
• Field Engineering Support

INSTRUMENTATION & TELECOM

• Design Basis
• Spec Prep for Instruments, Valves, Control Room Equipment, Telecom Equipment
• Data Sheets and MR for Control Room Equipment, Instruments, CCTV etc.
• Control System Configuration and Instrument Block Diagram
• Database of Instruments with Instrument list, I/O type etc.
• Cable Schedule, Interconnection diagram, loop diagram, etc.
• 3D Modelling, extraction of Instrument, cable tray routing, cable routing layouts and MTOs
• Interconnection and cable Schedule
• Offers Evaluation, TBEs, POs, Vendor Drawing Review, Inspections
• Field Engineering Support